UV LED based water purification module for intermittently operable flow-through hydration systems

ABSTRACT

A wearable or portable intermittently operable hydration system ( 10 ) includes a purification module ( 22, 50 ) that contains one or more solid state UV devices that are positioned in the path of hydrating fluid, or water, flow through the hydration system to a mouthpiece ( 18 ). The UV LEDs are instant on devices with essentially no ramp-up required, and a sensor ( 20 ) or the opening of a push-pull valve ( 53 ) controls the turning on of the UV LEDs. The fluid flow path may run from a bladder ( 12 ) in a backpack ( 19 ) worn by the user, a sports bottle ( 54 ) worn by or carried by the user or may be through a water filtration system that a user operates via a pump. The power for the purification module may come from batteries, solar cells, fuel cells, power converted from pumping or winding action or any combination thereof.

CROSS-REFERENCE TO RELATED APPLICATIONS

This application for United States Patent is a continuation of U.S. patent application Ser. No. 10/528,860 filed on Mar. 23, 2005, now U.S. Pat. No. 7,641,790, which is claims priority from PCT/US03/30061, filed on Sep. 24, 2003 by Miles Maiden for a UV LED BASED WATER PURIFICATION MODULE FOR INTERMITTENTLY OPERABLE FLOW-THROUGH HYDRATION SYSTEMS, and which incorporated by reference and claimed the benefit of U.S. Provisional Patent Application Ser. Nos. 60/413,884 and 60/417,584, which were filed on Sep. 26, 2002 and Oct. 10, 2002, respectively, by Miles Maiden for a UV LED BASED WATER PURIFICATION MODULE FOR WEARABLE FLOW-THROUGH HYDRATION SYSTEMS.

FIELD OF THE INVENTION

The inventive system described herein uses ultraviolet (“UV”) light emitting diode (LED) technology to disinfect drinking water in intermittently operated flow-through hydration systems, such as wearable bladder bags. In such systems, water generally flows intermittently and on-demand from a bladder bag, or other “reservoir,” through a tube and out into the user's mouth or, alternately, a drinking vessel.

BACKGROUND OF THE INVENTION

Currently, most UV water treatment systems use low pressure cold cathode fluorescent (CCFL) mercury vapor lamps with a primary radiative emission of 254 nanometers (2,537 angstroms). This wavelength, which falls within the short wave UV-C band, is highly germicidal.

The CCFL UV lamps can be very effective in batch UV water purification systems, such as the system described in U.S. Pat. Nos. 5,900,212 and 6,110,424. However, the CCLF lamps are not well suited for wearable hydration systems. The lamps and their thermally insulating sleeves must be made from high quality, optical grade quartz, and thus, the CCFL UV lamp assemblies tend to be both costly and fragile. In addition, the CCFL UV lamps require high voltage AC power, and the circuitry needed to deliver this power is complex and relatively expensive, particularly if the input is from a DC source such as a battery.

The lamps also require a significant “warm-up” period during which lamp output “ramps up” from zero to full power. During this “ramp-up” period, any water flowing past a CCFL UV lamp will not have predictable or uniform UV exposure. As a result, the efficacy of the treatment of water in such a flow-through system, from a micro-biological standpoint, becomes unpredictable and unreliable. For this reason, safety dictates that CCFL UV lamps be allowed to “ramp-up” to a steady-state output before water flow past the lamp is permitted. Achieving this steady-state output may take up to several minutes.

In a wearable flow-through hydration system or other intermittently operated on-demand flow-through systems, water consumption is not only intermittent but sudden and unpredictable. Accordingly, the CCFL UV lamps must, for safe operation, have been “ramped-up” to a steady state output before the water is allowed to flow past. The user must thus either keep the CCFL UV lamp on all the time or turn on the lamp for up to several minutes prior to each use, in order to allow for the “ramp-up” to steady state output. Neither of these scenarios is particularly desirable. In the first, the lamp must be kept on all the time and consumption of limited battery power quickly becomes a problem. In the second, the lamp must be turned on minutes before taking each drink and there is an obvious inconvenience.

SUMMARY OF THE INVENTION

The invention is a wearable or portable intermittently operable hydration system in which a water purification module containing one or more solid state UV devices, such as UV LEDs, is positioned in the path of the flow of the hydrating fluid, such as water, from a container or reservoir through a tube or straw to a mouthpiece or other orifice. The purification module provides a path for the water past the one or more UV LEDs, which are turned on to subject the water to sufficient UV radiation to purify the water. The UV LEDs are “instant on” devices with essentially no ramp-up, and a sensor or switch situated in the flow path signals the UV LEDs to turn on whenever the user initiates water flow through the path.

The UV LEDs are DC devices, and thus, require simpler, lower cost drive and control circuitry, than is required to operate CCFL lamps. Further, the UV LEDs are solid state devices and are thus less fragile than the CCFL lamps. Accordingly, the UV LEDs are well suited for intermittently operated wearable or portable flow-through hydration devices, such as wearable bladders, user-carried or worn sports water bottles, and so forth.

The DC power for the UV LEDs may be supplied by batteries, fuel cells and/or by solar cells, that is, photovoltaic panels, and the batteries and fuel cells and/or capacitors may be charged by solar cells. Further, a backpack that holds the system may be made from flexible photovoltaic material or material that supports or incorporates photovoltaic panels, and thus, provide power directly to the unit. Alternatively, the UV LEDs may be powered by windup or crank-type dynamos in addition to or in place of the batteries, cells and, in a black-out condition, grid power.

The purification module and associated water flow sensor may instead be positioned in a drinking straw, and thus, be used to purify water flowing through the straw from any type of water bottle, canteen and so forth, carried by the user. The purification module may additionally include a filter that removes sediment from the water. Alternatively, the purification module may be included in the tubing of a portable water filtering system, such as a pump system used by campers. The filter in such a system may then be relatively coarse, since the filter needs only to trap sediment and not microbes, which are destroyed by the purification module. Further, such a filtering system would not require use of chemicals. In addition, the pump action may be harnessed to power the UV LEDs, and batteries and the like may thus be eliminated.

BRIEF DESCRIPTION OF THE DRAWINGS

The invention description below refers to the accompanying drawings, of which:

FIG. 1 is schematic representation of a wearable hydration system constructed in accordance with the current invention;

FIGS. 2-4 depict in more detail a purification module included in the system of FIG. 1;

FIG. 5 is a schematic drawing of an alternative system that includes the purification module in a drinking straw;

FIG. 6 is a schematic drawing of a system in which the purification module is included in a bottle top;

FIG. 7 is a functional block diagram of a portable water filtration system constructed in accordance with the invention;

FIG. 8 is a functional block diagram that depicts in more detail a power supply that may be included in the system of FIG. 1; and

FIG. 9 is a schematic drawing of an alternative to the system depicted in FIG. 1.

DETAILED DESCRIPTION OF AN ILLUSTRATIVE EMBODIMENT

As shown in FIG. 1, a wearable flow-through hydration system 10 includes a bladder 12 that is contained in a backpack 14. The bladder supplies hydrating fluids, such as water, to a user through a tube 16 and user-activated mouthpiece 18. The tube includes a purification module 22 that ensures that the water is sufficiently irradiated by ultraviolet (“UV”) light in the germicidal range. As the water flows through the module 22, the UV radiation destroys the DNA of the microbes present in the water, thereby preventing microbial reproduction, and therefore, infection. The purification module 22 is discussed in more detail below with reference to FIGS. 2-4

When a user requires water from the bladder 12, the water is drawn out of the bladder and flows past a water flow sensor 20. When the water flow sensor senses the flow, the sensor switches on the purification module 22. A power supply 24 supplies between 6 and 9 volts DC power to the purification module, and as discussed in more detail below, one or more solid state UV device, such as, UV light emitting diodes (“LEDs”), turn on to irradiate the water as the water flows through the purification module.

Referring now to FIGS. 2-4, the purification module 22 includes an LED unit 30 that preferably contains a plurality of UV LEDs (not shown individually). The module 22 is positioned in the tube 16 such that water flows on paths 23 a and 23 b largely surrounding the unit 30. The dimensions of the purification module 22 and the associated section of the tube 16 are such that water flowing past and at a maximum distance away from the UV LEDs receives energy of at least 25 mJ/cm².

As shown in the drawings, the module 22 is widened where the LED unit 30 resides, such that water flow is not impeded by having to flow around, that is, on the paths 23 a and 23 b on either side of, the LED unit. This prevents a backing up or other interruption of the water flow through the tube 16 to the user.

Unlike CCFL UV lamps, UV LEDs are “instant on” devices meaning that UV output reaches steady state in micro or nanoseconds. Also, unlike fragile CCFL UV lamps, UV LEDs are robust solid state devices which do not require low pressure gas mixtures that can leak and fail. In addition, UV LEDs are DC devices which require simple, low cost drive and control circuitry, as compared with the much more expensive and involved high voltage ballast circuitry of CCFL lamps.

In a wearable flow-through hydration system, where water is drawn periodically and unpredictably, UV LED based purification has a further advantage over CCFL UV systems. With “instant on” and no need for a “ramp-up” period, and thus, the LEDs can be activated only as needed, i.e., while water is being drawn. When water is not being drawn, the LEDs are off and no power is consumed.

A “drinking straw” embodiment of the invention is shown in FIG. 5. A flow-through purification module 32 is connected in line between the mouthpiece 33 and the tailpiece 34 of a drinking straw generally indicated at 35. The module is of the same construction as the module 22 of FIGS. 1-4, with an attached power supply 36. A flow sensor 37 is disposed below the module 32. In the illustration the drinking straw has been inserted through the cover 38 of a container 40 containing a liquid such as water. The user imbibes the liquid as she would through a conventional drinking straw, with the “instant on” feature of the purifier module purifying the water on-demand as the water flows through the module.

In FIG. 6 a purification module 50 has been combined with a bottle top 52 that contains a power supply (not shown) in a cavity 52 a. The upper end of the module 52 terminates in a “push-pull” valve or bite valve 53 of the type often used by cyclists, hikers, etc. The lower end of the module, which extends into the bottle 54 to which the top 52 is attached, may carry an optional filter 56 for removal of particles entrained in the water entering the module 50. The sensor 58 may be eliminated, and the push-pull operation of the valve 53 may instead be used to control the turning on of the UV LEDs, with the pulling or opening of the valve turning on the purification module.

FIG. 7 depicts a purification module 60 in use in a portable water filtration system 62, such as those used by campers. The purification unit destroys microbes in the water that is pumped through the system via pump 64, while one or more filters 66 remove sediments from the water. The pump action may also provide power to the UV LEDs through the power supply 68, which operates in a known manner to convert pumping action to DC power. In such a filtration system, a water flow sensor is not required, since the power supply utilizes pumping action and thus does not provide power to the UV LEDs unless the pump is operated to draw water through the system. The one or more filters need not be as fine as those used in conventional water filtration systems, since the filters need not trap the microbes, which are instead destroyed by the UV radiation. Further, the water filtration system does not require the chemicals used in conventional filtration systems.

The power supplies discussed above may include conventional batteries or solar cells, that is, photovoltaic panels. Alternatively, the power supply may include batteries, fuel cells or capacitors that are charged by solar cells, and/or windup or crank-type dynamos. Further, the backpack 14 (FIG. 1) that holds the system may be made from flexible photovoltaic material or made of material that supports or incorporates the photovoltaic panels, and thus, provide power directly to the unit. Similarly, a carrier (not shown) for the bottle 54 (FIG. 6) may be made from, support or incorporate photovoltaic material. In addition or instead, the bottle top 52 may be made relatively inflexible photovoltaic material or support one or more photovoltaic panels. Alternatively, the UV LEDs may be powered by windup or crank-type dynamos (not shown) in addition to or in place of the batteries, cells and, in a black-out condition, grid power.

Referring now to FIG. 8, when solar cells are used, the power supply 80 preferably includes a current shunt 82 that is coupled to a microcontroller 84, for measuring the current supplied to the UV LEDs and calculating the UV dose, which is proportional to the current. When there are fluctuations in solar energy, such as when a cloud covers the sun, the microcontroller may impede the flow of the water, to provide longer periods of exposure to the UV radiation by controlling the amount by which a valve 86 opens to allow water flow past the UV LEDs in unit 88. The microcontroller may instead prevent the water from flowing through the purification module until sufficient current can be supplied. As appropriate, the unit may be switched from, for example, solar power to backup battery power at appropriate times by the microcontroller and/or the user.

As depicted in FIG. 9, the LED unit 22 may instead be positioned in the narrowing channel 13 that connects the bladder 12 to the tubing 16, with the UV LEDs turning on when water flows through the channel. Alternatively or in addition, UV LEDs 90 may be positioned facing inwardly in the walls 92 of the bladder or in the area proximate to the channel 13 to supply UV radiation to the water held in the bladder. The UV LEDs in the walls may, for example, be turned on when associated solar cells have stored sufficient energy, as a precaution against changing environmental conditions that might otherwise disrupt the power to the UV LEDs. As appropriate, the treated water may then flow through the purification module as discussed above and be subject to further UV radiation, assuming the solar cells are sufficiently charged. Alternatively, the water may be diverted around the unit or flow through the unit without further treatment. A similar arrangement and operation of the wall-mounted UV LEDs may be used in the water bottle 54 depicted in FIG. 6.

In the embodiments described above, the water flow sensors may be replaced with user-activated switches that a user turns on to activate the UV LEDs in the LED unit 30 when, for example, the user desires to take a drink. Further, automatic or user-activated switches may be included to actuate the UV LEDs 90 in the walls of the containers at desired times, such as when sufficient solar power is available or it is convenient for the user to operate a dynamo, and so forth.

In summary, the UV LED purification system described above has numerous advantages. The UV LED purification system is less costly, more robust, less complicated, more convenient, and less power-consuming. It also has the potential to be smaller and lighter than CCFL technology. Further, the UV LED purification system is particularly well suited for intermittent on-demand use. Accordingly, the system is well suited for use in wearable or portable hydration devices. 

1. A method for using a wearable portable hydrating fluid purification module, the method comprising: detecting opening of a user-activated mouthpiece downstream from the purification module, the mouthpiece being opened by the user by mouth; in response, turning on one or more solid state ultraviolet (UV) devices within the purification module to provide UV radiation in a germicidal range to a flow path within the purification module; irradiating the flowing hydrating fluid within the purification module, the UV devices arranged within the flow path such that hydrating fluid that flows past the UV devices at an unimpeded drinkable rate is purified by the UV radiation; and turning off the UV devices in response to detecting closing of the user-activated mouthpiece.
 2. The method as in claim 1, wherein the user-activated mouthpiece includes a bite valve that is opened and closed by the user by mouth.
 3. A portable hydrating fluid purification module, comprising: an ingress configured to receive hydrating fluid from a fluid source; an egress configured to direct hydrating fluid directly to a user-activated mouthpiece, the user-activated mouthpiece including a bite valve; a flow path from the ingress to the egress, the flow path arranged to allow the hydrating fluid to flow at a drinkable rate; one or more solid state ultraviolet (UV) devices to provide UV radiation in a germicidal range, the UV devices arranged within the flow path such that hydrating fluid that flows past the UV devices at the drinkable rate is purified by the UV radiation; means for turning on the UV devices in response to opening of the bite valve by the user by mouth user; and means for turning off the UV devices in response to closing of the bite valve by the user by mouth.
 4. The module as in claim 3, wherein the flow path is defined by a flow path wall and the UV devices are embedded within the flow path wall.
 5. The module as in claim 4, wherein the UV devices are surrounded by the flow path wall, the flow path wall being UV permeable between the UV devices and the flow path.
 6. The module as in claim 4, wherein the UV devices are embedded within a protruding portion of the flow path wall.
 7. The module as in claim 6, wherein the protruding portion is centered within the flow path.
 8. The module as in claim 4, wherein the purification module is widened where the UV devices are embedded within the flow path wall to maintain the drinkable rate unimpeded through the module.
 9. The module as in claim 3, wherein the egress is the mouthpiece.
 10. The module as in claim 3, further comprising: a power supply to supply power to the UV devices.
 11. The module as in claim 10, wherein the power supply is selected from a group consisting of: batteries, fuel cells, capacitors, solar cells, and windup or crank-type dynamos.
 12. The module as in claim 3, wherein the module is embodied as a cap to a fluid container.
 13. The module as in claim 3, wherein the fluid source is a wearable bladder.
 14. The module as in claim 3, wherein the module is part of wearable hydration system.
 15. The module as in claim 3, wherein the fluid source is a bottle.
 16. The module as in claim 3, wherein the hydrating fluid is water.
 17. The module as in claim 3, wherein the flow path and UV devices are arranged to provide UV radiation of at least 25 mJ/cm² to all of the hydrating fluid flowing past the UV devices.
 18. A portable hydrating fluid purification module, comprising: an ingress configured to receive hydrating fluid from a fluid source; an egress configured to direct hydrating fluid directly to a user-activated mouthpiece; a flow path from the ingress to the egress, the flow path arranged to allow the hydrating fluid to flow at a drinkable rate; one or more solid state ultraviolet (UV) devices to provide UV radiation in a germicidal range, the UV devices arranged within the flow path such that hydrating fluid that flows past the UV devices at the drinkable rate is purified by the UV radiation; means for turning on the UV devices in response to opening of the user activated mouthpiece; and means for turning off the UV devices in response to closing of the user-activated mouthpiece; the flow path being defined by a flow path wall and the UV devices being embedded within a protruding portion of the flow path wall, and the protruding portion divides the flow path into at least two partial flow channels for the hydrating fluid to flow past the UV devices.
 19. A wearable hydrating fluid purification system, consisting essentially of: a wearable fluid source configured to store hydrating fluid; a user-activated mouthpiece to receive the hydrating fluid from the fluid source; flexible tubing between the fluid source and the mouthpiece arranged to provide hydrating fluid at a drinkable rate; a hydrating fluid purification module stationed along the tubing, the purification module having a pathway such that fluid flowing within the tubing flows into the pathway, through and out of the module to continue through the tubing at the drinkable rate, the module having embedded within walls of the pathway one or more solid state ultraviolet (UV) devices to provide UV radiation in a germicidal range, the UV devices arranged within the pathway such that hydrating fluid that flows past the UV devices at the drinkable rate is purified by the UV radiation; means for turning on the UV devices in response to opening of the user-activated mouthpiece and turning off the UV devices in response to closing of the user-activated mouthpiece; and a portable power supply to power the UV devices.
 20. The system as in claim 19, wherein the power supply is selected from a group consisting of: batteries, fuel cells, capacitors, solar cells, and windup or crank-type dynamos.
 21. The system as in claim 19, further comprising: one or more filters to remove sediment from the hydrating fluid.
 22. The system as in claim 19, wherein the wearable fluid source is made of photovoltaic material, which supplies power to the UV devices as the portable power supply.
 23. A purifying drinking straw, consisting of: an inlet tube configured to be placed in hydrating fluid from a fluid source; an outlet tube configured as a mouthpiece; a power supply; a purification module located between the inlet tube and outlet tube, the purification module having: i) a flow path from the inlet tube to the outlet tube, the flow path arranged to allow the hydrating fluid to flow at a drinkable rate through the drinking straw; and ii) one or more solid state ultraviolet (UV) devices to provide UV radiation in a germicidal range through received power from the power supply, the UV devices arranged within the flow path such that hydrating fluid that flows past the UV devices at the drinkable rate through the drinking straw is purified by the UV radiation; means for turning on the UV devices in response to hydrating fluid flow through the purification module to the mouthpiece, the UV devices substantially immediately reaching a state of UV output in the germicidal range when turned on to purify the hydrating fluid as it flows past the UV devices at the drinkable rate such that no unpurified hydrating fluid reaches the mouthpiece; and means for turning off the UV devices in response to the hydrating fluid no longer flowing to the mouthpiece.
 24. The purifying drinking straw as in claim 23, wherein the UV devices turn off substantially immediately in response to the hydrating fluid no longer flowing to the mouthpiece.
 25. The purifying drinking straw as in claim 23, wherein the inlet and outlet tubes are inflexible.
 26. The purifying drinking straw as in claim 23, wherein the outlet tube is bent.
 27. The purifying drinking straw as in claim 23, wherein the means for turning the UV devices on and off is a fluid sensor.
 28. The purifying drinking straw as in claim 23, wherein the means for turning the UV devices on and off is a user input.
 29. The purifying drinking straw as in claim 28, wherein the user input is opening and closing of a user-activated mouthpiece.
 30. The purifying drinking straw as in claim 23, wherein the means for turning the UV devices on and off is a flow sensor.
 31. A portable hydrating fluid purification system, consisting of: a portable fluid source configured to store hydrating fluid; a portable power supply; a user-activated mouthpiece operatively located in the mouth of a user, wherein opening of the user-activated mouthpiece allows hydrating fluid to flow from the portable fluid source to the user and closing of the user-activated mouthpiece prevents hydrating fluid from flowing from the portable fluid source to the user; tubing interconnecting the portable fluid source and the user-activated mouthpiece, the tubing arranged to allow hydrating fluid to flow at a drinkable rate from the portable fluid source to the user-activated mouthpiece; a hydrating fluid purification module stationed along the tubing between the portable fluid source and the user-activated mouthpiece, the hydrating fluid purification module having a pathway such that hydrating fluid flowing within the tubing flows into the pathway, through and out of the module to continue through the tubing at the drinkable rate, the hydrating fluid purification module having one or more solid state ultraviolet (UV) devices to provide UV radiation in a germicidal range when powered by the portable power supply, the solid state UV devices arranged within the pathway such that hydrating fluid that flows past the solid state UV devices at the drinkable rate is purified by the UV radiation in the germicidal range; and a fluid flow sensor configured to detect when hydrating fluid is flowing within the tubing from the portable fluid source to the user-activated mouthpiece in an open position; and control circuitry interconnected to the fluid flow sensor, the portable power supply, and the solid state UV devices of the hydrating fluid purification module, the control circuitry configured to supply power from the power supply to the solid state UV devices in response to hydrating fluid flowing within the tubing as detected by the fluid flow sensor, the supplied power turning on the solid state UV devices to the germicidal range to purify the hydrating fluid as it flows through the pathway of the hydrating fluid purification module prior to reaching the open user-activated mouthpiece, the control circuitry further configured to not supply power from the power supply to the solid state UV devices to turn off the solid state UV devices in response to the fluid flow sensor no longer detecting hydrating fluid flow within the tubing. 